Dyeing

This article is about the process of coloring using dyes. For dying and the end of life, see death.

Pigments for sale at a market in Goa, India.

Cotton being dyed manually in contemporary India.

Dyeing is the process of adding color to textile products like fibers, yarns, and fabrics. Dyeing is normally done in a special solution containing dyes and particular chemical material. After dyeing, dye molecules have uncut Chemical bond with fiber molecules. The temperature and time controlling are two key factors in dyeing. There are mainly two classes of dye, natural and man-made.

For most of the thousands of years in which dyeing has been used by humans to decorate clothing, or fabrics for other uses, the primary source of dye has been nature, with the dyes being extracted from animals or plants. In the last 150 years, humans have produced artificial dyes to achieve a broader range of colors, and to render the dyes more stable to resist washing and general use. Different classes of dyes are used for different types of fiber and at different stages of the textile production process, from loose fibers through yarn and cloth to completed garments.

Acrylic fibers are dyed with basic dyes, Nylon and protein fibers such as wool and silk are dyed with acid dyes, polyester yarn is dyed with disperse dyes. Cotton is dyed with a range of dye types, including vat dyes, and modern synthetic reactive and direct dyes.

History

Main article: Natural dye

Archaeologists have found evidence of textile dyeing dating back to the Neolithic period. The earliest surviving evidence of textile dyeing was found at the large Neolithic settlement at Çatalhöyük in southern Anatolia, where traces of red dyes, possible from ochre (iron oxide pigments from clay), were found.^[1] In China, dyeing with plants, barks and insects has been traced back more than 5,000 years.^[2] Early evidence of dyeing comes from Sindh (Pakistan), where a piece of cotton dyed with a vegetable dye has been recovered from the archaeological site at Mohenjo-daro (3rd millennium BCE).^[3] The dye used in this case was madder, which, along with other dyes such as indigo, was introduced to other regions through trade.^[3] Natural insect dyes such as Tyrian purple and kermes and plant-based dyes such as woad, indigo and madder were important elements of the economies of Asia and Europe until the discovery of man-made synthetic dyes in the mid-19th century. The first synthetic dyes was William Perkins's mauveine in 1856, derived from coal tar. Alizarin, the red dye present in madder, was the first natural pigment to be duplicated synthetically, in 1869,^[4] a development which led to the collapse of the market for naturally grown madder.^[5] The development of new, strongly colored synthetic dyes followed quickly, and by the 1870s commercial dyeing wth natural dyestuffs was disappearing.

Methods

Dyeing in Fes, Morocco.

Dyes are applied to textile goods by dyeing from dye solutions and by printing from dye pastes.

Direct application

The term "direct dye application" stems from some dyestuff having to be either fermented as in the case of some natural dye or chemically reduced as in the case of synthetic vat and sulfur dyes before being applied. This renders the dye soluble so that it can be absorbed by the fiber since the insoluble dye has very little substantivity to the fiber. Direct dyes, a class of dyes largely for dyeing cotton, are water soluble and can be applied directly to the fiber from an aqueous solution. Most other classes of synthetic dye, other than vat and surface dyes, are also applied in this way.

The term may also be applied to dyeing without the use of mordants to fix the dye once it is applied. Mordants were often required to alter the hue and intensity of natural dyes and improve their color fastness. Chromium salts were until recently extensively used in dying wool with synthetic mordant dyes. These were used for economical high color fastness dark shades such as black and navy. Environmental concern has now restricted their use, and they have been replaced with reactive and metal complex dyes which need no mordant.

Yarn dyeing

There are many forms of yarn dyeing. Common forms are the at package form and the at hanks form. Cotton yarns are mostly dyed at package form, and acrylic or wool yarn are dyed at hank form. In the continuous filament industry, polyester or polyamide yarns are always dyed at package form, while viscose rayon yarns are partly dyed at hank form because of technology.^[6]

The common dyeing process of cotton yarn with reactive dyes at package form is as follows:

1. The raw yarn is wound on a spring tube to achieve a package suitable for dye penetration.
2. These softened packages are loaded on a dyeing carrier's spindle one on another.
3. The packages are pressed up to a desired height to achieve suitable density of packing.
4. The carrier is loaded on the dyeing machine and the yarn is dyed.
5. After dyeing, the packages are unloaded from the carrier into a trolly.
6. Now the trolly is taken to hydro extractor where water is removed.
7. The packages are hydro extracted to remove the maximum amount of water leaving the desired color into raw yarn.
8. The packages are then dried to achieve the final dyed package.₪

After this process, the dyed yarn packages are packed and delivered.

Removal of dyes

If things go wrong in the dyeing process, the dyer may be forced to remove the dye already applied by a process that is normally known as stripping. This normally means destroying the dye with powerful reducing agents (sodium hydrosulphite) or oxidizing agents (hydrogen peroxide or sodium hypochlorite). The process often risks damaging the substrate (fiber). Where possible, it is often less risky to dye the material a darker shade, with black often being the easiest or last option.

See also

• Glossary of dyeing terms

References

1. ^ Barber (1991), pp. 223-225.
2. ^ Goodwin, Jill. A Dyer's Manual, Pelham, 1982. ISBN 0720713277p. 11.
3. ^ ^{a b} Bhardwaj, H.C. & Jain, K.K., "Indian Dyes and Industry During 18th-19th Century", Indian Journal of History of Science 17 (11): 70-81, New Delhi: Indian National Science Academy.
4. ^ Hans-Samuel Bien, Josef Stawitz, Klaus Wunderlich “Anthraquinone Dyes and Intermediates” in Ullmann’s Encyclopedia of Industrial Chemistry 2005 Will;.,ey-VCH, Weinheim: 2005. doi:10.1002/14356007.a02 355.
5. ^ Goodwin (1982), p. 65
6. ^ Farer Thread

External links

• Fabric Dyeing Tips
• Information Center for Dyeing