Pelletizing is the process of compressed or molding of product into the shape of a
pellet. A large range of different products are pelletized including chemicals, iron ore, animal compound feed, and more.
Pelletizing of iron ore
iron oreproduces spheres of typically 8—18 mm diameter. The process combines agglomeration and thermal treatment to convert the raw ore into pellets with characteristics appropriate for use in a blast furnace.
Preparation of raw materials
Additional materials are added to the iron ore (pellet feed) to meet the requirements of the final pellets. This is done by placing the mixture in the pelletizer, which can hold different types of ores and additives, and mixing to adjust the chemical composition and the metallurgic properties of the pellets. In general, the following stages are included in this period of processing: concentration / separation,
homogenizationof the substance ratios, milling, classification, increasing thickness, homogenization of the pulp and filtering.
Formation of the raw pellets
The formation of raw iron ore pellets, also known as pelletizing, has the objective of producing pellets in an appropriate band of sizes and with mechanical properties high enough to maintain its usefulnes during the stresses of transference, transport, and use. Both mechanical force and thermal processes are used to produce the correct pellet properties.
In order to confer to the pellets high resistance metallurgic mechanics and appropriate characteristics, the pellets are subjected to thermal processing, which involves stages of drying, daily pay burn, burn, after-burn and cooling (in a
cooling tower). The duration of each stage and the temperature that the pellets are subjected to have a strong influence on the final product quality.
Pelletizing of animal feeds
animal feedscan result in pellets from 1.2 mm (shrimp feeds), through to 3—4 mm (poultry feeds) up to 8—10 mm (stock feeds). The pelletizing of stockfeed is done with the pellet millmachinery, which is done in a feed mill.
Preparation of raw ingredients
Feed ingredients are normally first hammered by a
hammer millto reduce the particle size of the ingredients. Ingredients are then batched, and then combined and mixed thoroughly by a feed mixer. Once the feed has been prepared to this stage the feed is ready to be pelletized.
Formation of the feed pellets
Pelletizing is done in a
pellet mill, where feed is normally conditioned and thermal treated in the fitted conditioners of a pellet mill. The feed is then pushed through the holes and a pellet die and exit the pellet mill as pelleted feed.
After pelleting processes
After pelleting the pellets are cooled with a cooler to bring the temperature of the feed down. Other post pelleting applications include post-pelleting conditioning, sorting via a screen and maybe coating if required.
Extraction of iron
Wikimedia Foundation. 2010.
Look at other dictionaries:
pelletizing — Смотри Окомкование (окатывание шихты) … Энциклопедический словарь по металлургии
pelletizing — Смотри Окускование … Энциклопедический словарь по металлургии
pelletizing — pelletize (Amer.) pelÉªtaÉªz v. gather solid particles on the bottom of vial or test tube (also pelletise) … English contemporary dictionary
Окомкование (окатывание шихты) — [pelletizing] процесс получения окатышей из рудной мелочи или концентратов при подготовке их к плавке; осуществляется на барабанных, тарельчатых или чашевых окомкователях в результате взаимодействия между частицами руды или концентрата с водой.… … Энциклопедический словарь по металлургии
Окускование — [pelletizing] подготовка рудной мелочи и концентратов к плавке: укрупнение ее агломерацией, окомкованием (окатыванием) или брикетированием. При окусковани повышаются металлургические свойства рудного сырья (вводятся необходимые для плавки флюсы,… … Энциклопедический словарь по металлургии
Polyethylene terephthalate — PETE redirects here. For the first name, see Peter (disambiguation). For other uses, see Pete (disambiguation). Polyethylene terephthalate fibre IUPAC name … Wikipedia
Mesabi Range — The Mesabi Range (upper center) is west of Lake Superior, north of Duluth, and far north of Minneapolis St. Paul. Nearby towns include Grand Rapids, Hibbing and Virginia, Minnesota … Wikipedia
Mobarakeh Steel Company — Mobarakeh Steel Type Public Industry Steelmaking Founded 1993 Headquarters … Wikipedia
iron processing — Introduction use of a smelting process to turn the ore into a form from which products can be fashioned. Included in this article also is a discussion of the mining of iron and of its preparation for smelting. Iron (Fe) is a… … Universalium
Marquette, Michigan — City … Wikipedia