IEC 60320


IEC 60320

IEC 60320 is a set of international standards specifying non-locking electrical power couplers for the connection of power supply cords to electrical appliance up to 250 V.[1] Couplers described under these standards have standardised current and temperature ratings. Use of standard inlets and country-specific cord sets allows manufacturers to produce the same appliance for many markets, where only the cord set has to be changed for a particular market. Compatible connectors are also made for equipment that requires power outlets for interconnection.

Different types of connector (distinguished by shape and size) are specified for different combinations of current, temperature and earthing requirements. Unlike IEC 60309 connectors, they are not coded for voltage; users must ensure that the voltage rating of the equipment is compatible with the mains supply.

Each type is identified by a standard sheet number, consisting of the letter C followed by a number, where the standard sheet for the inlet is 1 higher than the sheet for the corresponding cable connector. As well as the codes given in the specification many types have common names. The most common names are IEC connector for the common C13/C14, the figure eight connector for C7/C8, and the cloverleaf connector or Mickey Mouse connector for the C5/C6. A kettle plug may refer to either the high-temperature C15/C16 or the regular temperature C13/C14 connectors.

The first edition of IEC 320 (later renumbered IEC 60320) was published in 1970.[2]

Contents

Application

Detachable appliance couplers are used in office equipment, in measuring instruments, in IT environments and in medical devices, among many other types of equipment for worldwide distribution. Each appliance's power system must be adapted to the different plugs used in different regions. An appliance with a permanently-attached plug intended for use in one country cannot be readily sold in another country using an incompatible wall socket. This requires keeping track of variations throughout the life cycle of the product from assembly and testing through to shipping and repairs.

Since a country-specific power supply cord can be included in the product packaging, model variations are minimised and factory testing is simplified. Wiring of a supply cord can be eliminated in some cases, where an inlet can be mounted on an appliance's printed circuit board. Assembly and handling of an applicance is made easier if the power cord can be easily removed.

Appliances can be easily used in another country, with a simple change of the power supply cord including a connector and a country-specific power plug. When the power supply cord is damaged, it can be replaced easily, because it is a standardised part that can simply be unplugged and re-inserted. Safety hazards, maintenance expenditure and repairs are thus minimised.

Standards

Parts of the standard

IEC 60320-1 specifies two-pole couplers for the connection of power supply cords to electrical appliances.[1] The female part, the connector, supplies power to the male part, the appliance inlet. The male part is designated by the even number one greater than the odd number assigned to the female part, so a C1 connector mates with a C2 inlet, and a C15A mates with a C16A.

IEC 60320-2-2 specifies interconnection couplers. The female part, the appliance outlet, supplies power to the male part, the plug connector.[3]

IEC 60320-2-1 specifies couplers, not interchangeable with other 60320 couplers, for use with household sewing machines, rated no higher than 2.5 amperes and 250 volts.[4]

IEC 60320-2-3 specifies couplers with a degree of protection higher than IPX0.[5]

IEC 60320-2-4 specifies couplers dependent on appliance weight for engagement.[6]

Contents of standards

The standards define the mechanical, electrical and thermal requirements and safety goals of power couplers. The standard scope is limited to appliance couplers rated at 250 VAC, up to 16A (20A 125/250 VAC UL respectively). Further sub-parts of IEC 60320 focus on special topics such as protection ratings and appliance specific requirements.

The shape and dimensions of appliance inlets and connectors are coordinated, so that a connector with lower current rating, temperature rating, or polarization cannot be inserted into an appliance inlet that requires higher ratings. It is impossible, for instance, to connect a Protection Class II connector, which has no earthing, to a Protection Class I appliance inlet which requires an earth. The opposite (i.e., connecting a Protection Class I connector to a Protection Class II appliance inlet) is possible because it creates no safety hazard for the appliance user. The same applies to the nominal current and the pin temperature. This coding plays a significant role in the safe operation of appliances and the protection against improper use.

Pin temperature is measured where the pin projects from the engagement surface. The maximum permitted pin temperatures, are 70 °C, 120 °C, and 155 °C, respectively. The pin temperature is determined by the design of the appliance, and its interior temperature, rather than by its ambient temperature. Typical applications with increased pin temperatures include appliances with heating coils such as ovens or electric grills. It is generally possible to use a connector with a higher rated temperature with a lower rated appliance inlet, but the keying feature of the inlet prevents use of a connector with a lower temperature rating.

Selection of a coupler depends in part on the IEC appliance classes. Class I appliances must have their chassis connected to electrical earth and require a coupler with earthing. Class II double insulated electrical appliances do not require a safety connection to electrical earth and can use a coupler with only two circuit conductors.

In addition to the limiting values described, the standards define further general criteria such as withdrawal forces, testing procedures, the minimum number of insertion cycles, and the number of flexings of cords. IEC 60320-1 codes the various plug outlines using a combination of letters and numbers (e.g. 'C14'), while IEC 60320-2-2 uses a single letter (e.g. 'F').

In addition to the connections within the standards, as mentioned, there are possible combinations between IEC 60320-1 and IEC 60320-2-2. Fitted with a flexible cord, the components become interconnection cords to be used for connecting appliances or for extending other interconnection cords or power supply cords.

Connector standard sheets

The dimensions and tolerances for connectors and appliance inlets are given in standard sheets, which are dimensioned drawings showing the features required for safety and interchangeability.

IEC 60320-1 Couplers
Connector Inlet Drawing Pin spacing,
centres (mm)
Earth contact Appliance class Rewiring
allowable
Max. current
(A)
Max. pin temp.
(°C)
Remarks and example uses
C1 C2 IEC 60320 C1.svg 6.6 No II No 0.2 70 Not polarised. Electric shaver.
C3 C4 10 No II 2.5 70 Polarised, similar plug to C5/C6 but with a key ridge instead of an earthing conductor, withdrawn from standard.[7]
C5 C6 IEC 60320 C5.svg 10 Yes I No 2.5 70 Apple iMac, many small switched-mode power supplies used for laptops.
C7 C8 IEC 60320 C7.svg

IEC 60320 C7P Polarised.png
8.6 No II No 2.5 70 Domestic Audio, video, radio equipment and double insulated power supplies. The (more common) Symmetrical version is not polarized. Polarised version with squared (live) side C7P, C8P. C8 inlet is 10 mm deep, C8A and C8B inlets are 15.5 mm deep.
C9 C10 IEC 60320 C9.svg 10 No II No 6 70 Not polarized. This kind of coupler is used by Roland Corporation for a couple of synthesizer and drum computer models (for example: TR-909) and by Revox for many older models of their HiFi equipment (for example, A76, A77, A78, B77, B225).
C11 C12 10 No II 10 70 Polarized, similar to C9 with a slot in the plug, withdrawn from standard.[7]
C13 C14 IEC 60320 C13.svg 14 Yes I Yes 10/15 70 Very common on personal computers and peripherals.
C15 C16 IEC 60320 C15.svg 14 Yes I Yes 10/15 120 For appliances that get hot (for example, electric Kettle).
C15A C16A 14 Yes I Yes 10/15 155 For appliances that get very hot; on the inlet, the chamfers are narrower to exclude the lower-rated connectors.
C17 C18 IEC 60320 C17.svg 14 No II No 10/15 70 Xbox 360 and some vacuum cleaners.
C19 C20 IEC 60320 C19.svg 13 Yes I Yes 16/20 70 Late 2005 PowerMac G5, Cisco 6500 Series Power Supplies, Cisco UCS 5108 Chassis, Dell Precision workstation 690.
C21 C22 IEC 60320 C21.svg 13 Yes I Yes 16/20 155
C23 C24 IEC 60320 C23.svg 13 No II No 16/20 70

C1/C2 coupler

_Plug Rasiererstecker IEC-60320-C1.jpg IEC 60320 C2.svg Philishave hq5426.jpg

The C1 coupler and C2 inlet were commonly used for mains powered electric shavers. These have largely been supplanted by cordless shavers with rechargeable batteries or corded shavers which use an AC adapter.

C5/C6 coupler

Plug Kleeblattstecker DIN VDE 0625 Teil 1 Normblatt C5.jpg C5 3-conductor on iMac G4.jpg

This coupler is sometimes colloquially called a cloverleaf coupler or "Mickey Mouse" (because the cross section looks like the silhouette of the Disney character).

The C6 inlet is used on laptop power supplies and portable projectors, and on the Apple desktop computer iMac G4.

C7/C8 coupler

IEC60320 C7.jpg IEC60320 C7 Socket.JPG IEC60320 Polarised C7.JPG IEC60320 Polarised C7 Polarity.jpg

The unpolarised coupler is commonly known as a figure-8 or shotgun connector due to the shape of it's cross-section. It is also known as a euro-connector in electronic shops. The polarised C7 (C7-PW) is asymmetrical, with one side rounded (neutral) and the other side squared off (live).

This coupler are often used for small cassette recorders, battery/mains operated radios, some full size audio-visual equipment, laptop computer power supplies, video game consoles, and similar double-insulated appliances. Unpolarised C7 connectors can be inserted into polarized C8 inlets; however, doing so might be a safety risk if the device is designed to expect polarized power.

A C8B inlet type is defined by the standard, for use by dual-voltage appliances; it can hold a C7 connector in either of two positions, allowing the user to select voltage by choosing the position the connector is inserted.[8]

C13/C14 coupler

IEC60320 C13.jpg IEC60320 C14.jpg

Most desktop computers use the C14 inlet to attach the power cord to the power supply, as do many monitors, printers and other peripherals. ManyAT form factor computers also provided a panel-mounting C13 outlet controlled by the physical power switch for powering the monitor. With the arrival of ATX the readily accessible permanent power switch was removed and the outlet was either permanently powered or completely removed.

A power cord with a suitable power plug for the locality in which the appliance is used on one end and a C13 connector on the other is commonly called an IEC cord. IEC cords are used to power many pieces of electronic equipment, including computers, instrument amplifiers and professional audio equipment.

Cables with a C14 coupler at one end and a C13 coupler at the other are commonly available. They have a variety of common uses including connecting power between older PCs and their monitors, extending existing power cords, connecting to C13 coupler strips (commonly used with rack-mount gear to save space and for international standardization) and connecting computer equipment to the output of a uninterruptible power supply (UPS) (larger UPSs often have C19 outlets as well.)

There are also a variety of splitter blocks, splitter cables, and similar devices available. These, along with the cables mentioned above, are nearly always un-fused (with the exception of BS 1363 to IEC cables which are always fused but sometimes at more than the rating of the IEC connector), and in 230 V countries the cables are often made with only 0.75 mm2 cable which is rated only to 6 A. Therefore, care must be taken to avoid overloading the cables and connectors when using such products.

In some countries these cables are sometimes referred to as a "kettle cord", but the C13/14 connectors are only rated for 70 degrees, not 120 degrees rated for the C15/16 connector that are actually used for devices such as a kettle.

C15/C16 coupler

_IEC 60320 C15.jpg IEC 60320 C16.svg

Some electric kettles and similar hot household appliances like home stills use a supply cord with a C15 connector, and a matching C16 inlet on the appliance; their temperature rating is 120 °C rather than the 70 °C of the similar C13/C14 combination. The official designation in Europe for the C15/C16 coupler is a 'hot condition' coupler.

These are similar in form to the C13/C14 coupler, except with a ridge opposite the earth in the C16 inlet (preventing a C13 fitting), and a corresponding valley in the C15 connector (which doesn't prevent it fitting a C14 inlet). For example, an electric kettle cord can be used to power a computer, but an unmodified computer cord cannot be used to power a kettle.

Many people are not aware of the subtle differences between the C13/C14 and C15/C16 couplers, and so all are loosely referred to as kettle plug and kettle lead (in the UK) and jug plug (in Australia)[citation needed] when referring to these mains cords.

In Sweden and some other countries the C15/C16 coupler has replaced and made obsolete the formerly common appliance plug in most applications. In the United Kingdom it has also replaced a once-common large, round plug which had two round pins for power and a larger round pin for earth. These were common on kettles, particularly those from Russell Hobbs and were also used on home-brewing machines and large film projectors.

C17/C18 coupler

Plug IEC320 Kaltgeräteanschlusssteckdose DIN VDE 0625 Teil 1 Normblatt C17.jpg Socket IEC320 Kaltgeräteeinbaustecker DIN VDE 0625 Teil 1 Normblatt C18.jpg

Similar to C13/C14 coupler, but unearthed. A C18 inlet will accept a C13 connector but a C14 inlet will not accept a C17 connector.

IBM's Wheelwriter series of electronic typewriters are one common application. Three wire cords with C13 connectors, which are easier to find, are sometimes used in place of the two wire cords for replacement. In this case, the ground wire will not be connected.

The C17/C18 coupler is often used in audio applications where a floating ground is maintained to eliminate hum caused by ground loops. Other common applications are the power supplies of Xbox 360 games consoles, replacing the C15/C16 coupler employed initially, and large CRT televisions manufactured by RCA in the early 1990s.

C19/C20 coupler

IEC 60320 C19 Plug.jpg IEC 60320 C20 Flying Skt.jpg IEC 60320 C20 Skt.jpg

Earthed, 16 A, polarized. This coupler is used for some IT applications where higher currents are required, as for instance, on high-power workstations and servers, uninterruptible power supplies, power distribution units, large network routers and switches and similar equipment. It is rectangular and has pins parallel to the long axis of the coupler face.

Withdrawn and other standard sheets

Some connector types are no longer in the current standard. The C3 and C4 standard sheets, and the C11 and C12 standard sheets, are no longer listed.

Standard sheet C25 shows retaining device dimensions. Sheet C26 shows detail dimensions for pillar-type terminals, where the end of the screw bears on a wire directly or through a pressure plate. Sheet 27 shows details for screw terminals, where the wire is held by wrapping it around the head of a screw.

See also

References


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