W engine

The W engine is an engine configuration in which the cylinder banks resemble the letter W in the same way a V engine resembles the letter V. There have been three entirely different implementations of this concept: one with three banks of cylinders, one with four banks, and one with two banks of cylinders and two crankshafts.

The Original "three-bank" Design

The classical W engine uses three banks of cylinders, all connected to one crankshaft.

One of the first W engine was a W3, built by Anzani in 1906 to be used in their motorbikes. It is this W3 engine which also powered the Blériot XI, the aircraft used by Louis Blériot when on 25 July 1909, he made the first ever successful flight across the English Channel.

The 1917, Napier Lion aircraft had a first W12 engine. Lorraine built the 12Ed and 18Ka aeroengines of 450 and 650 HP in the early 1920s while Isotta-Fraschini built the 18-cylinder Asso 750 and Asso 1000 of 820 and 1100 HP in the late 1920s.

Later, a three-bank W12 design was also pursued by Audi, who later abandoned the project. However, the Volkswagen Group later built an experimental W18 engine for Bugatti's EB 118 and EB 218 concept cars, but the design was determined to be impractical because of the irregular firing order required by the three rows of six cylinders.

The Modern "four-bank" Design

The Volkswagen Group (VW AG) created the first successful automotive W engine with the introduction of their W12. It combined two narrow-angle VR6 engines around a single crankshaft for a total of four banks of cylinders. For this reason, the four-bank configuration is sometimes, and more accurately, referred to as a "VV" ("vee-vee" or "double-vee") to distinguish it from the traditional three-bank "W" design.

The W-12 is used in the Volkswagen Phaeton, the Volkswagen Touareg, the Audi A8, and the Bentley Continental GT—though in the latter application, the engine has been highly modified by Bentley and fitted with twin KKK turbochargers. As a result, it produces considerably more power than the original version. The narrow (15°) angle between bank pairs makes this resemble a V12 engine, in that it has just two cylinder heads and two sets of camshafts.

VAG went on to produce a W16 engine prototype which produced 623 horsepower (465 kW) for the Bentley Hunaudières concept car. A quad-turbocharged version of this engine went into production in 2005 powering the 1001HP Bugatti Veyron 16.4. A W8 engine was also produced for use in the VW Passat.

The major advantage of these engines is packaging; that is, they contain high numbers of cylinders but are relatively compact.

The W-Engine in the Bugatti Veyron

In 2006, the Volkswagen Group-owned Bugatti produced the Bugatti Veyron; with a W16 engine, combined with 4 turbochargers, it produces 1,001 PS @ 6000 RPM (987 HP/736kW), and it takes 64 valves to operate its 8.0-liter engine with four camshafts arranged in a DOHC layout, and a bore-stroke ratio 1:1 (86.0 mm:86.0 mm). The W12 engine has bore-stroke of 84.0 mm:90.2 mm.

The Motorcycle "two-bank" Design

A very rare type of W engine is found in motorbikes of the MotoGP class. These are 2-stroke, 500cc V engines with two banks of two cylinders and two separate crankshafts, one per bank of cylinders, thus constituting a sort of "W" form. The angle between the banks varies from 60 to 75 degrees.

There are two major advantages of these engines over the more traditional straight-4 or V4 engines. The first is the width of the engine: a V4 engine will be narrower than a straight-4 engine with the same displacement, but a W4 with its two crankshafts will be even smaller. The second advantage is that the W4 lacks the need for a balance shaft; it will run smoothly if the two crankshafts rotate in opposite directions. This is a weight advantage over the V4 engine, which will need a balance shaft.

Examples of these type of W4 engines are the Yamaha YZR500 and the Cagiva GP500 motorbikes.

These types of engines should not be confused with the U engine, which also has two banks of cylinders and two crankshafts, but which is made by combining two similar straight engines. The U engines lack the advantages the "W"-form of the engine has in terms of width and weight.

The Motorcycle "One-bank" Design

The Feuling W3 is a patented 180HP, three-cylinder air-cooled engine and may be the shape of things to come for those who fancy power cruisers. The W3 is an engine with 50 percent more displacement than Harley's Twin Cam 88 with the 95-cubic-inch factory upgrade kit installed. Taking inspiration from radial aircraft engines, a central, master connecting rod with two slave rods, one on each side of the central rod, direct the three 4.0-inch pistons through the cylinders. Cory Ness built his chopper using a Feuling W3 engine on a "Biker Build Off" episode. The design has already been tested in a 185-cubic-inch (3032cc) form and a 245-cubic-inch (4015cc!) drag racer was planned. Jim Feuling died in December 2002. The company was for sale in July of 2004; it still listed the W3 among its products.

:Type: air-cooled, 3-cylinder 45°×45°:Displacement, bore × stroke: 142 cu. in. (2327 cc), 4.0 in. × 3.75 in. (101.6 mm × 98.4 mm)

External links

* [http://www.autozine.org/technical_school/engine/tech_engine_packaging.htm Volkswagen's VR6 and W-engines]
* [http://www.motorcyclecruiser.com/roadtests/feuling_w3/ The Feuling W3]
* [http://atomracing.se A current Swedish W9 racing engine]